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Roll pallets for automated storage and warehousing

Get near millimetre-perfect consistency across size, weight and balance with roll pallets built specifically for automated warehousing. Our precision-manufactured units integrate seamlessly with robotic systems, keeping your operation running without disruption.

Roll pallets built for the demands of automated storage facilities

Our roll pallets operate within the exceptional demands that automated warehousing requires.

Automated warehousing places exceptional demands on every component within the system. Roll pallets must operate within extremely tight tolerances on size, weight and positioning, with consistency of around 1% across every unit. 

A variance of just a few millimetres can disrupt robotic movement, compromise system performance or create safety risks. That’s why operations running automated storage need more than a standard cage supplier. They need a high-precision manufacturing partner who can: 

  • Validate specifications against robotic system requirements 
  • Deliver consistent units at scale with near millimetre-perfect tolerances 
  • Work directly with robotics suppliers and warehouse integrators to get the specification right 

Palletower has built its reputation on exactly that. With over 60 years of steel manufacturing experience and a proven track record of delivering roll pallets for live automated projects, we’re the partner integrators and end users can rely on when precision matters. 

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Automation-compatible pallet specifications

  • 01

    Precision base construction

    Our roll pallets feature steel-reinforced frames manufactured to exacting height and balance specifications, delivering consistent, stable performance within robotic handling and automated storage environments.

  • 02

    Bespoke roll pallet solutions

    We manufacture roll pallets to exact client specifications, including custom dimensions, configurations and specialist finishes that withstand varying weather and operational conditions.

  • 03

    Optimised mobility system

    Working with world-leading castor manufacturers, we produce our own high-quality castors engineered for efficient, controlled movement across different and uneven surfaces, even under high load capacity.

  • 04

    Structural integrity

    Built to handle the stresses of automated movement, our roll pallets combine high load capacities with fully welded panels that provide rigidity and keep goods secure throughout transit.

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Why Palletower?

World-leading storage solutions
With over 60 years of experience, we deliver storage solutions that keep operations running efficiently, whatever their size or complexity.

Unrivalled quality and price
Some of the world’s largest organisations trust us to supply high-quality storage equipment at competitive prices, without compromising on precision or performance.

High-precision manufacturing
We manufacture every roll pallet to near millimetre-perfect tolerances, making us a trusted partner for robotics manufacturers and warehouse integrators.

Industries we serve:
Our roll pallets suit a wide range of sectors running automated warehousing, including retail, food distribution, pharmaceutical, logistics, e-commerce and healthcare. As more operations invest in automation, we support both the integrators building those systems and the end users running them. 

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Design, safety and compliance

We manufacture all roll pallets from high-grade steel, chosen for its strength, consistency and long-term endurance in the most demanding warehouse environments.

Our production processes comply with current European standards for warehouse storage, ensuring each unit performs reliably under the dynamic conditions of automated handling.

Automated projects must also balance mechanical, structural and operational requirements. We design to current European standards for rack design and combine this with the specific demands of the chosen automation technology, taking account of:

  • Load data and pallet specification
  • Building height, floor quality and clearance
  • Seismic and environmental conditions, including cold store
  • Access and maintenance requirements
  • Local regulations and insurer expectations

Independent inspections, impact protection and safety devices form part of each specification, helping to maintain long-term performance and compliance.

Roll pallets and automated warehousing FAQs

  • Are Palletower’s roll pallets suitable for robotic picking systems?

    Yes. We manufacture our roll pallets to the exact specifications required by robotic handling systems. Automated environments don't use off-the-shelf products, which is precisely where our in-house steel manufacturing capability comes into its own. We work directly with customers and their robotics suppliers to define and validate every dimension, ensuring each unit integrates seamlessly with the wider system.

  • Can roll pallets be customised for specific automation layouts?

    Yes. Every automated project has unique spatial and operational requirements, and we build to those requirements precisely. Our in-house manufacturing means we're not constrained by standard product ranges. Whether the brief calls for a specific footprint, side configuration, finish or load rating, we produce roll pallets to those exact specifications at any volume.

  • Can roll pallets be equipped with RFID or barcode tracking?

    Yes. We can equip all Palletower roll pallets with RFID or barcode tracking to support efficient stock movement and inventory management within automated storage systems. We manufacture every roll pallet to the exact specification required by the robotic system it's built for.

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Cargopak Ltd are now part of Palletower, Europe's largest providers of storage and logistic equipment.